The Hutchins Dual-Action 4560 Sander is a high-powered sander that combines power with finesse, offering unmatched control and efficiency.

Imagine a sander that not only tackles the toughest materials with ease but also ensures a flawless finish every time, without the fatigue and discomfort of prolonged use.

Whether you’re restoring a classic car or refinishing a cherished piece of furniture, the Hutchins Dual Action Sander is designed for professionals and serious DIY enthusiasts alike.

uncover the features, performance, and value of the Hutchins Dual Action Sander to help you decide if this is the tool that will elevate your projects to the next level.

First Impressions: A look at the model 4560

When I first got my hands on the Hutchins Dual Action Sander many years ago, I immediately was impressed by its robust build and sleek design.

As someone who’s spent a career using auto body tools, I know that first impressions can be telling.

The sander felt solid yet surprisingly not too heavy or light. Its design provides a comfortable grip with a solid rubber palm fit.

I like the added handle you can buy, which makes it a two-handed sander for better control.

Key Features and Specifications

Power Source

Strictly Pneumatic (compressed air) which can only run with an air compressor.


At 3lbs. 5oz., this DA sander is not too heavy but heavy enough to feel like a quality build tool.



Noise Levels

With a level of 79 dBa, this sander is on the quieter side of the industry.

Air Consumption

This sander consumes 9.8 cmf.

Vibration Rating

While we don’t have a rating for this, you will notice it is considerably less than other competitive brands.

Pros and Cons:


  • Low vibration levels for reduced hand fatigue.
  • Ergonomic Design
  • Built with high-quality materials, it is designed to withstand the rigors of professional use and provide long-lasting performance.
  • Variable speed control
  • Option to add a handle (sold separately) or use as a palm sander.


  • Requires an air compressor for operation, which may not be suitable for all users.
  • Handle is sold separately
  • Heavier than others

Hands-On Testing:

As soon as I pushed the lever to start, I could feel the balance of the rotations, very smooth and minimal vibration.

The pad is very flat making it easy to sand body filler to a fairly straight surface.

Plenty aggressive enough to make quick work of the material you’re sanding.

The variable speed control is right next to your thumb making is easy to change on the fly.

Ease of Use:

Its lightweight design and ergonomic grip made it a breeze to handle, even during extended periods of sanding. Designed to be a palm sander or use with a handle , both work great.


The sander powered through paint, primer, and body filler with ease, leaving behind smooth, even surfaces ready for the next step. Its speed control allowed for precise adjustments to suit different materials and tasks, further enhancing its effectiveness.

This model has a larger offset which makes it more aggressive, speeding up the time it takes to finish the job.


The variable speed makes it useful for small areas or large ones.


Its solid construction and high-quality materials spoke to its ability to withstand the rigors of a busy auto body shop. Even after extensive use, the sander showed minimal signs of wear and maintained its performance levels. The bearings remained smooth, the motor strong, and the casing intact, reinforcing its reputation for longevity.

Care and Maintenance Tips:

Proper care and maintenance are key to preserving the performance and longevity of the Hutchins Dual Action Sander. Regularly check and clean the air intake vents to prevent dust buildup and ensure optimal airflow.

Lubricate the moving parts periodically with a few drops of air tool oil to maintain smooth operation. After each use, wipe down the sander with a clean, dry cloth to remove any residual dust or particles.

For the hook-and-loop or PSA pads, ensure they are free from debris and replace them when they show signs of wear. By following these simple maintenance steps, you can keep your Hutchins Dual Action Sander in top condition, ready for your next auto body project.

Comparisons With Other Dual Action Sanders:

Just spending 5-10 minutes with each sander is enough time to tell the difference.

If you are basing knowledge on specs, feel free to check out the top dual action sanders here.

Who Should Consider This Sander? :

The Hutchins Dual Action Sander is ideal for professional auto body technicians and dedicated DIY enthusiasts who value precision, reliability, and versatility in their tools.

FAQ About The Hutchins Dual Action Sander

Can the Hutchins Dual Action Sander be used for both wet and dry sanding?

This sander was not designed for this for several reasons, however, Hutchins makes one that is.

What are the power requirements for this sander?

Compressed air and a small air compressor will work but should be on the bigger side to get the full performance out of the tool.

How does the speed control feature work, and why is it important?

The speed control is important depending on what work you are doing, the lever is right by your thumb and easy to use.

What types of sandpaper are compatible with the Hutchins Dual Action Sander?

It comes with a PSA disc which is stick on paper, however , you can buy a “hook it” disc for the Velcro type paper.

Is there a warranty for the Hutchins Dual Action Sander and what does it cover?

One year, this warranty is limited to repair or replacement of any part or sander at our option for 1 year from the date of delivery to the original purchaser. The warranty does not include the cost of inconvenience, property damage, misuse, abuse, accident, or similar incidents.

Can the Hutchins Dual Action Sander be used for tasks other than auto body work, such as woodworking?


How does the dust collection system work, and is it effective in minimizing cleanup?

This model does not have a dust collection system for it. You would need to purchase a different model designed for this.